How to Remove Baffles on a Harley

Custom Harley exhaust pipes.

There are few sounds like the classic rumble of a Harley-Davidson motorcycle. By removing the baffles from the exhaust system, that rumble can turn to thunder on the road.

Difficulty:

Moderately Easy

Instructions

Things You'll Need

• Phillips screwdriver
• Hooked metal rod 1/4-inch diameter, 2 feet long
• Work gloves

1. • 1

     Remove the Phillips screw located 1 to 4 inches from the end of the underside rear of the exhaust pipe.

   • 2

     Place the metal rod with a hook, hook end first, into the exhaust pipe. Catch the end of the baffle with the hook.

   • 3

     Pull the baffle out of the exhaust pipe. Use gloves to handle baffles.

Tips & Warnings

• Without baffles,you will gain sound, but may lose compression and power. To regain lost compression, professional mechanics recommend installing torque cones.

• Some baffles are difficult to remove and require a lot of strength to pull them out. Take care to avoid injury.

• Most baffles are wrapped in a fireproof fibrous coating that may be hazardous to touch or inhale. Take caution when working with the baffle.

• If disposing of baffles, do so according to the environmental codes in your area.